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How to replace the Distributor Rotor/Cap/O Rings
How to replace the Distributor Rotor/Cap/O Rings on our KS4 Supercharged Subaru Sambar:
Open the rear engine access compartment cover underneath the rear gate. It helps to press the top of the cover inwards towards the front of the truck while you turn the key, especially if it hasn’t been opened in a while [Image 1].
Once open, the top of the engine can be accessed as well as the exhaust system and distributor [Image 2].Picture of the Distributor, Coil, Starter motor and Solenoid [Image 3]. Remove the spark plug wires and the coil-distributor wire, taking note of which wires go to which spot as they will need to go back in the same order. BTW, the reason the bolts look “wet” is because they were sprayed with a penetrating oil before to help with disassembly [Image 4]. This is one of two bolts (bottom) that holds the distributor to the engine [Image 5]. Here is the top bolt [Image 6]. Wipe down the bottom bolt or spray with some degreaser to clean it up and scratch some marks into the base so that the distributor can be replaced at the same position that it is removed from. The previous owner had already done this on ours, so we did not add any to ours. Of course, if you own or have access to a timing gun, this is not necessary [Image 7]. Unclip the wires and remove the two bolts mentioned above, making sure you do not rotate the base of the distributor when you remove. The tang is offset so it only fits one way but it is still a good idea to remember how it is clocked when you remove the distributor for easy installation [Image 8]. You can see which way the tang is supposed to fit by taking a picture of the slot [Images 9 & 10]. New cap VS Old. Both made by Hitachi, they added a nub to the newer one. The minus mark and logo should be in the same position as the old one. Even with no marks the cap should fit either way [Image 11]. Remove the two screws holding the cap to the distributor. Once open, remove the screw holding the rotor to the spindle and remove the rotor [Image 12]. New Rotor VS Old [Image 13]
Pry out the thick o-ring on the base of the distributor taking care not to scratch the groove. Also, remove the thin o-ring for the distributor cap.
Old O-rings VS New [Image 14]Wipe down the base of the distributor and clean the matching area on the engine side. Slightly grease or oil the new oil rings, and replace. Replace the rotor and screw in the new distributor cap. Adjust the tang to match the groove and slide the distributor back into its original position. Making sure to line up the marks on the housing and base (or use a timing gun to adjust position), tighten the two bolts at the base of the distributor, clip in the wiring harness and replace the spark plug wires in the original position [Image 15]. At Japan Car Direct, we can help you find and ship a Kei Truck or other vehicle to your country at a reasonable price. We can also help you find parts for maintenance of your Japanese import. Please contact us for any questions!
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Great experience working with Japan Car Direct. Very helpful, great communication and very patient with a first time mini truck buyer and importer.
I can't recommend JCD enough. Mathew was a fantastic person to work with. As a newbie to the Japanese auctions, I was quite naïve and had far too many questions. Mathew was kind, knowledgeable, and patient through the entire process. My Minicab arrived last week and I am quite pleased. I would not hesitate to work with Japan Car Direct again in the future. Thank you Mathew!! Jay A.
I purchased a suzuki carry from here.. They made the whole process so easy..fantastic communication,and I got what I wanted.. highly recommend using this company for your next purchase. 5 stars
IF YOU ARE OVERLY CAUTIOUS READ THIS I am over the top and I am aware of it. Matthew probably should get an award for dealing with me. I dig into everything and am used to fighting for fairness at auto auctions here in the USA - we own a small dealership. Early into my fist purchase (of many) Matthew earned my trust. He’s a rare breed: a true professional and exceptional at what he does. The world NEEDS more like him in every industry. Matthew is one of our most valued partners now, as we strive to bring JDM to Rochester and the Great Lakes. I’m a tough case, I openly admit, but he worked through my caution and I’m now very happy to purchase through him. Call me if you want, I’ll recommend Matthew to anyone. Drew
IF YOU ARE OVERLY CAUTIOUS READ THIS I am over the top and I am aware of it. Matthew probably should get an award for dealing with me. I dig into everything and am used to fighting not to get taken at local auctions (I own a dealership and believe strongly in integrity). Early into my fist purchase (of many) Matthew earned my trust. He’s a rare breed: a true professional and exceptional at what he does. The world NEEDS more like him in every industry. Matthew is one of our most valued partners now, as we strive to bring JDM to Rochester and the Great Lakes. I’m a tough case, I openly admit. Find me and call me if you want, I’ll recommend Matthew to anyone. Drew
I always wanted a Land Cruiser ! Mathew helped me find 2 beautiful trucks from the Japanese auction. Had them delivered to Freeport, TX last week. He was amazing to work with. Fast response time on bids, super easy to work with, he has a lot of experience and answered all questions promptly. Will be working with JCD more in the future to purchase more vehicles !
Very pleased with my experience with JCD. Mat helped me with my purchase of a Honda Beat and its shipping to the port of Baltimore. Everything was seamless and I would (and already have) recommended this company to several friends.
Thanks to JapanCarDirect for the opportunity, Yoshi took well care of my requests with a incomparable patience and fast follow up. Will definitely pass the word around !!! 👌🇨🇦🇯🇵
Fantastic service, helped me through the process of importing my JZX100 to the UK, Everything was clear and fees were low, worth every penny though, fantastic and couldn't have asked for more!
I just picked up my dream campervan from port and have to say that Japan car direct was with me the entire way. I felt so supported all my questions were answered and I could not imagine doing something like this without them. I highly recommend the whole team, trust them and would encourage anyone to use there services.
Mathew and all stuff JCD are best. I ordered 4 cars to UA. Support was 24H. The team did its best to solve my problems. They are really good. Now I can recommend them. Unique condition of the car. P.S. sorry but the photo was taken immediately upon arrival. Thank you again!
I just wanna thank Matthew and the whole team at Japan Car Direct, they always went above and beyond in making sure their clients are always happy and informed about the vehicles they are purchasing. I am still in the buying process but so far 5/5 definitely. I’ll keep everyone posted when I do find a car!
Do yourself a favor, call Mathew at Japan Car Direct. Let him take the worry about doing business over seas off your plate. Not knowing anything about importing vehicles from Japan, I spent countless hours studying and trying to figure it all out. The headaches were too much! After Mathew walked me through the process it was a piece of cake. We've already bought a couple and are now buying more with complete confidence. Thanks guys, much much appreciated.
Can not recommend these guys enough. I dealt with Matt, who was extremely helpful and patient with all of my stupid questions. The way they have the whole process is so convenient, especially with the live video translations of the auction sheets. I will absolutely be returning to them in the future.
Trustworthy group here! They made it easy from point a to b. So glad this was the first group I tried as I have heard horror stories about the import process. Highly recommended.